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         00:30  14/5/2008
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800 Ton Injection Moulding Machine

       
   Item Number:   CJ800M5V  
   Item Name:   800 Ton  
       
 

Clamping Unit Specifications

 
   Clamp Force (KN):   8000 KN  
   Clamp Force (Tons):   802 Tons  
   Mould Opening Stroke:   1025 mm  
   Platen Size(mm x mm):   1460 x 1460 mm  
   Space Between Tie Bars:   1000 x 1000 mm  
   Maximum Daylight:   2350 mm  
   Minimum Mould Thickness:   450 mm  
   Maximum Mould Thickness:   1200 mm  
   Ejector Stroke:   350 mm  
   Ejector Force (KN):   274 KN  
   Ejector Force (Tons):   27 Tons  
   Quantity of Ejectors:   17  
 
   
 

Injection Unit Specifications

 
 
 

Option 1 | 90 Screw Diameter

 
   Screw Diameter:   90 mm  
   Shot Volume:   2926 cm³  
   Shot Weight (PS):   2692 Grams  
   Shot Weight (PS):   95 Oz  
   Injection Pressure:   218 Mpa  
   Injection Rate:   604 Grams per second  
   Screw L:D Ratio:   24:1  
   Plasticizing Capacity:   76 Grams per second  
   Maximum Screw Speed:   115 rpm  
   Injection Stroke:   460 mm  
 
 

Option 2 | 98 Screw Diameter

 
   Screw Diameter:   98 mm  
   Shot Volume:   3469 cm³  
   Shot Weight (PS):   3191 Grams  
   Shot Weight (PS):   113 Oz  
   Injection Pressure:   184 Mpa  
   Injection Rate:   717 Grams per second  
   Screw L:D Ratio:   22:1  
   Plasticizing Capacity:   90 Grams per second  
   Maximum Screw Speed:   115 rpm  
   Injection Stroke:   460 mm  
 
 

Option 3 | 110 Screw Diameter

 
   Screw Diameter:   110 mm  
   Shot Volume:   4371 cm³  
   Shot Weight (PS):   4021 Grams  
   Shot Weight (PS):   142 Oz  
   Injection Pressure:   146 Mpa  
   Injection Rate:   903 Grams per second  
   Screw L:D Ratio:   19.6:1  
   Plasticizing Capacity:   135 Grams per second  
   Maximum Screw Speed:   115 rpm  
   Injection Stroke:   460 mm  
 
 

Power Specifications

 
   Hydraulic System Pressure:   17.5 Mpa  
   Pump Motor:   30+37 KW  
   Heating Capacity:   40.6 KW  
   No: of Temp Control Zones:   8  
       
 

General Specifications

 
   Oil Tank Capacity:   1300 Litres  
   Machine Dimensions:   10 x 2.4 x 2.6 meters  
   Machine Weight:   450000 Kg  
       
 

Standard Features

 
       
 

Injection Unit

 
  Nitrided barrel & screw  
  Double cylinders injection with high injection pressure  
  Large screw L/D ratio design to improve the quality of plasticizing  
  Double carriage cylinders stabilize the injection and help pressure balance  
  Decompression device to prevent nozzle from drooling  
  Cold start prevention device  
  High pressure injection suitable to manufacture thin wall products  
  Injection platform rotary cylinder design so that it is easy to replace parts and clean the barrel.  
  Precise position detection by position transducer with an accuracy of 0.1mm for injection stroke control  
  10 Stage Injection speed and pressure control  
  Imported high torque hydraulic motor with 0-99 steps variable control  
  Detection and display of screw rotation speed  
       
 

Clamping Unit

 
  Optimized 5 points toggle mechanism to stabilize the running of the moving platen  
  Boost clamping function  
  Low pressure clamping protection  
  Hydraulic motor for mould thickness adjustment  
  Automatic lubrication system  
  High precision position transducer for mould and ejector control  
  Multi - stage speed and pressure control for mould clamping  
  Mould platens are made of high tensile spheroidal graphite which enhances the strength of the platens  
  Chrome plated tie bars with special heat treatment to enhance the strength and wear resistance  
  Multi stage speed for pressure control for mould clamping  
       
 

Control Unit

 
  Equipped with MPC40 Controller from Fuji Japan  
  In Multi language (includes Chinese, English, Spanish, Japanese, Portuguese, French, Turkish)  
       
 

Attachments

 
  Operation manual  
  Standard toolbox  
  Standard spare parts  
       
 

Optional Features

 
  Multi hydraulic core pulling / unscrewing device  
       
 

Auxilliary Equipment

 
  Robotic arms  
  Chillers  
  Magnetic separator  
  Auto loader  
  Hopper dryer  
  Mould temperature controller  
       
 

Guarantee

 
  14 Months wrranty ex-factory on all parts (except screw barrel, screw tip, flange and nozzle)  
  Pumps and tie bars are guaranteed for 2 years  
       
 

Standard Control System for Machine

 
 

Fuji MPC-40 Control System

Using two Intel IC with 32 bits and the most advanced SMT for the I/O board. Fuji MPC-40 Control System
Features 640 x 480 colour extra large 10.4" LCD screen.
Enlarged memory which may store 150 sets of mould information and all data can be stored either on floppy disk or another PC alternative.
Detailed online operation instruction and multiple user management.
PID Temperature holding of nozzle.
8 Stage PID temperature control with adjusting range of 30°c-500°c with K type thermocouple.
Automatic detection of blocked nozzle and material overflow.
10 Stage injection speed, 10 stage injection pressure and 10 stage holding pressure.
10 Stage plasticising speed, 10 stage plasticising pressure and 10 stage back pressure
Operates 3 group of pneumatic ejection setting and 3 group core pulling setting simultaneously.
High accuracy position transducer used for clamping injection and ejection.
Data input error prevention and prompting.
Gas assisted injection is available.
 
 
 
 

Please use the box below if there are any specific questions you need to ask about this new injection molding machine