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         04:29  5/7/2008
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80 Ton Injection Moulding Machine

       
   Item Number:   CJ80M3V  
   Item Name:   80 Ton  
       
 

Clamping Unit Specifications

 
   Clamp Force (KN):   800 KN  
   Clamp Force (Tons):   80 Tons  
   Mould Opening Stroke:   320 mm  
   Platen Size(mm x mm):   540 x 490 mm  
   Space Between Tie Bars:   355 x 300 mm  
   Maximum Daylight:   640 mm  
   Minimum Mould Thickness:   130 mm  
   Maximum Mould Thickness:   320 mm  
   Ejector Stroke:   80 mm  
   Ejector Force (KN):   23 KN  
   Ejector Force (Tons):   2 Tons  
 
   
 

Injection Unit Specifications

 
 
 

Option 1 | 31 Screw Diameter

 
   Screw Diameter:   31 mm  
   Shot Volume:   120 cm³  
   Shot Weight (PS):   113 Grams  
   Shot Weight (PS):   4 Oz  
   Injection Pressure:   206 Mpa  
   Screw L:D Ratio:   23:1  
   Maximum Screw Speed:   170 rpm  
   Injection Stroke:   160 mm  
 
 

Option 2 | 36 Screw Diameter

 
   Screw Diameter:   36 mm  
   Shot Volume:   163 cm³  
   Shot Weight (PS):   153 Grams  
   Shot Weight (PS):   5 Oz  
   Injection Pressure:   153 Mpa  
   Screw L:D Ratio:   20:1  
   Maximum Screw Speed:   170 rpm  
   Injection Stroke:   160 mm  
 
 

Option 3 | 42 Screw Diameter

 
   Screw Diameter:   42 mm  
   Shot Volume:   221 cm³  
   Shot Weight (PS):   207 Grams  
   Shot Weight (PS):   7 Oz  
   Injection Pressure:   112 Mpa  
   Screw L:D Ratio:   18:1  
   Maximum Screw Speed:   170 rpm  
   Injection Stroke:   160 mm  
 
 

Power Specifications

 
   Hydraulic System Pressure:   14.5 Mpa  
   Pump Motor:   7 KW  
   Heating Capacity:   6.5 KW  
   No: of Temp Control Zones:   3 + Nozzle  
       
 

General Specifications

 
   Oil Tank Capacity:   200 Litres  
   Machine Dimensions:   3.9 x 1.1 x 1.7 meters  
   Machine Weight:   2800 Kg  
       
 

Standard Features

 
       
 

Injection Unit

 
  Nitrided barrel & screw  
  Double cylinders injection with high injection pressure  
  Optical encoder for precise positioning control  
  5 Stage injection speed  
  5 Stage injection pressure  
  2 Stage holding pressure  
  Decompression device to prevent nozzle from drooling  
  Back pressure control  
  Cold start prevention device  
       
 

Clamping Unit

 
  Optimized 5 points toggle mechanism to stabilize the running of the moving platen  
  Boost clamping function  
  Low pressure clamping protection  
  Optical encoder precise positioning control  
  3 Stage speed and pressure control for mould clamping  
  Automatic lubrication system  
       
 

Control Unit

 
  Equipped with CPC2 micro process computer controller  
  Multi language (includes Chinese / English)  
  Storage of 150 sets of mould data  
  3 Stage PID barrel temperature control  
  Proportional hydraulic system  
  Multi alarm system  
  Self detection during machine operation  
       
 

Attachments

 
  Operation manual  
  Standard toolbox  
  Standard spare parts  
       
 

Optional Features

 
  Barrel air cooling device  
  Extended nozzle  
  Accumulator  
  Multi hydraulic core pulling / unscrewing device  
  Hydraulic oil temperature control  
  Euromap standard robot interface  
       
 

Auxilliary Equipment

 
  Robotic arms  
  Chillers  
  Magnetic separator  
  Auto loader  
  Hopper dryer  
  Mould temperature controller  
       
 

Guarantee

 
  14 Months wrranty ex-factory on all parts (except screw barrel, screw tip, flange and nozzle)  
  Pumps and tie bars are guaranteed for 2 years  
       
 

Standard Control System for Machine

 
 

Fuji CPC-2 Control System

Japan made computer controller, equipped with 16 bit CPU and advanced SMT technology. Fuji CPC-2 Control System
Enlarged memory which can store 150 sets of mould information.
Data lock function prevents unauthorized access.
5 Stage injection speed and pressure, 2 stage holding pressure, plasticization and backpressure.
Barrel temperature is controlled by auto tuning PID.
Cold start prevention and automatic preheat function.
Diagnostic functions measure the status of machine, making maintenance fast and precise.
Mould close, Injection and ejection controlled by high precision optical with accuracy up to 0.05mm.
Computer controlled automatic lubrication device.
Automatic mould adjustment function by computer.
 
       
 

Optional Control System for Machine

 
 

Fuji MPC-2 Control System

Japan made computer controller, equipped with 32 bit CPU and advanced SMT technology. Fuji MPC-2 Control System
Features 300 x 240 colour extra large LCD screen.
Equipped with LCD display which can display 13 lines and 34 rows of english words.
Closed loop control for filling and back pressure.
Operation diagram display for monitoring the operating process.
Multi stage barrel PID temperature control.
High / Low temperature alarm, heater band / thermocouple breakage alarm.
Various pressure status of machine shown on the LCD display through pressure transducer.
Possesses graphic display, can print graphic chart and generate statistics.
5 Stage injection speed and pressure, 2 stage holding pressure, plasticization
Optional Features:
1. Memory card (direct access to program, statistics and data upload / download)
2. 2 Stage numerical back pressure control.
3. RS232 Interface fitted with special software for production data output to PC.
4. Can monitor 3 sets of core pull, 2 sets of unscrewing, 2 sets of blowout device simultaneously.
 
 
 

Please use the box below if there are any specific questions you need to ask about this new injection molding machine